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How to control the cost of ROHS in a certain range

作者：一品检测点击：1498 时间：2015/3/23

Through the application of information technology, the ROHS will be used in a certain range of cost control, so as to achieve the relative optimization and obtain the competitive advantage in the market.
In the production process, to achieve product data tracking and tracing through strengthening process management and process management.
ROHS (Restriction of the use of certain the substances hazardous electrical and electronic in equipment) in July 1, 2006, the European Union (EU) directive. The Directive provides that: the new EU market of electronic and electrical equipment is not lead, mercury, cadmium, six valence chromium, and more than two of bromine and bromine (except for the exemption of equipment), the EU Member States to respond to violations of the state in accordance with the provisions of the domestic law to give the appropriate punishment.
With the implementation of this directive, the relevant aspects of the electronic and electrical related product costs will be significantly increased, the magnitude of 15% to 10%. In the increasingly fierce competition in foreign countries, the enterprise should how to deal with the cost of the rise? Implementation of ROHS directive, the impact of product costs in accordance with the role of information technology is mainly divided into two categories, one is the cost of information technology can not be resolved, the two is through information technology to reduce or avoid the cost of spending.
The following main discussion on how to reduce or avoid the corresponding ROHS costs through information technology to ensure that the enterprise to obtain cost advantages, mainly from the three aspects of the enterprise value chain.
Source control in the procurement process
For manufacturers, the source control is important to take the initiative to do supplier and raw material management, to achieve a reasonable cost to meet the ROHS standard of raw materials. In this regard, there are two main work, one is to strengthen the construction of the information platform for the supplier and the new type of environmental protection material, one is to establish the intelligent recognition system of purchasing materials and ROHS report.
Around the ROHS standard construction supplier and new type of environmental protection material information platform, is a prerequisite for the management of ROHS, at present, the software vendors have launched their own ROHS database products.
Through the purchase of materials and ROHS report automatic matching, to achieve intelligent procurement of materials to remind the function, to help quality inspection staff found the problem, in order to avoid the problem caused by the material is not qualified.
The monitoring and management of production link
In the production process, to achieve product data tracking and tracing through strengthening process management and process management. In order to guarantee the final product ROHS effectiveness, in theory, through the change management of production process, the flow management of the material flow management can determine the material content of the product, and the ROHS report of electronic and electrical products can be given according to the above conditions.
Technology in a certain extent also affect the quality of electrical and electronic products, the most obvious in the case of welding technology, the lead-free soldering process, this process requires not only in the choice of lead-free solder, solder paste, flux, and other materials to strict control, to consider to welding element type, a circuit board type and their surface coating condition, but also to according to own actual situation, the choice of welding method. Furthermore for process equipment and related process control and process inspection instrument to carefully chosen. That is to say, the process of the product should be reflected in the system, and the ROHS should be detected.
Through the production process optimization, realize the product batch or a flow, in order to realize the data source to provide the condition, a flow is the core of the lean manufacture, also is the key factor of the production process.